Still in the taking off stage

Along with rapid progress on the keel/sternpost repair, Sjogin’s topsides have been stripped. Once they’re sanded and faired along with the bottom paint off, she’ll look fairly new.

One problem will be having most of the rivet heads right at the surface. We’ll see if we can get away with significant primer coats and avoiding aggressive scraping and sanding near them. Otherwise they’ll need to be re-set and that involves someone to head up the rivets inside the boat and someone else (me?) hold a bucking dolly on the outside; an order of magnitude increase in labor.

When I was down last Saturday I noticed the upper bolt hole through the sternpost and knee was dodgy from iron sickness and will need a dutchman or something else. Thanks again Mr. Gullberg.

Now that the hull repairs are mostly complete, Sjogin’s been moved to the south shed in her usual spot by the Bayside doors. Stop by if you’re in the neighborhood.


Iconic
Reminds me of a logo for a certain magazine. It will be great to see her when all is sanded smooth so if you squint you can’t see the new planks. Even better after a few coats of primer. No consideration will be given to keeping her bright.


Stripped!
Another one of those “I’ll get to it next year” jobs has been done by Paul and Jeff. Thanks. The topsides have been stripped of decades old paint. You can still see some of the very old blue paint.

The prior owner had her painted a light blue. Whenever it was her turn to be launched the crew would say “here comes the Blue Leaker”. I guess she was known as the White Leaker during my stewardship. May that all be in the past.


Ahhhhh....  progress.
Here’s the aft port view showing the completed stem/sternpost repair.


Finestkind
Another fine job by Paul Smith. He thought most of Sjogin’s leaking came through the old iron sick joint.


Home again
And here she is back in her usual spot. I’ll add another support forward and lay her down on each side to do the bottom work. It’ll make replacing the butt blocks easier.

She lives!

Terrific progress at Beaton’s. Paul Smith has done fine work these past few weeks returning Sjogin to sound condition. There’s still work to do on the garboards, deck and such but her integrity has returned.



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Almost whole. This was taken on Wednesday, just after we returned from St John. Yes, while Paul was working on Sjogin, Julia and I were on Fish Bay with friends. Here’s a link to last years adventure in paradise.

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Along with planking the deck damage is being repaired.

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Another long suspected problem to be fixed. The stern post has a tenon that fits into the end of the keel. All is iron sick and needs to be rebuilt like Paul did to the other end of the keel.

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Here’s the replacement garboard, steamed and pre-bent on the spar bench.

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The middle portion of the port sheer strake is in place. Even though I rose to the rank of a moderately talented amateur when I worked at Beaton’s in the early nineties, the speed and quality of the work are far beyond me. So happy to have her in such good hands.

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Progress at Beaton’s as well. The rigging dock is back in operation. Hope to see Sjogin there this year.

This post was done on an iPad. I’ll upgrade the pics later.

Lots of progress

Paul Smith has been making his usual magic and has four of the forward planks installed. It’s a joy to walk into the shop and see Sjogin’s gaping hole gradually reduced to where her shape is returning.

We’ve talked about the repairs to the deck and the plan to cover it in plywood and polyester. It will require the coaming to be removed and eventually replaced. The shape will be carefully recorded so there’s no apparent change. Based on my prior repairs I expect we’ll need to fix the carlin as well.

Replacing the rails looms as well. That may wait till this summer as the yard is getting busy with normal work and Paul’s talents will be needed elsewhere. I still plan on stripping all the paint off the hull and dealing with her seams. Hope to have her in her usual spot in the big shed for that work.

Speaking of which I haven’t done as much as I planned as I wrenched my lower back a few weeks ago getting the fiberglass off the deck. The joys of advancing age.


Progress!
What joy to see things moving in the right direction. Here are the first three planks installed. The lowest one is scarfed and the other two have butt blocks. These three were steamed and bent on a mold. The others will be steamed and clamped in place on the boat.


Hot, steaming progress!!!
Hot, steaming progress. Paul (right) and Jeff clamping a plank in place fresh from the steam box. Note the new inwale and repaired shelf clamp.


More repairs
After poking around it was clear that the port sheer strake needed replacing. The ends seem OK so the mid-ship section came out. The inwale needed minor attention but all else seems fine.


Number 4 installed
Here’s the fourth plank installed. We’re very lucky to have such fine cedar to work with.


Nice and fair
Starting to look almost normal.


Nice match
The new cedar matches better than expected. Though you’ll always be able to see the new planks, a reminder of that terrible October night.

I’d like to close with heart felt thanks to Paul and the crew at Beaton’s for bringing our Sjogin back to life. Progress indeed.

Still removing broken bits

but there are signs of readiness for rebuilding. As expected (and feared) there are some rotten spots that will need to be dealt with. But nothing so bad that one would need to call for last rites. There are a few frame heads that will be glued and fastened back together. With the cross grain at the ends of the frames some of the splits have been there for years.

Paul Smith is doing fine work, trying to remove the barest minimum. The pics that follow show her at the near end of the removal process. Though I just started taking off the rails on the port side. It looks like the starboard sheer strake will need to have part of it replaced.

Sjogin was moved to the main shop last Friday to be nearer to the steam box.


Back to sound flesh
Sometimes you need to cut back to sound flesh. Paul and crew ended up removing the entire sheer strake and arranging the scarfs as shown. Some of the structural members behind the sheer strake will need to be replaced. All but one of the new planks will be scarfed. One takes deep breaths and carries on.


Classic Scandanavian construction
She could almost be a display in a Swedish maritime museum. Classic, traditional Scandinavian construction. No need of a separate building mold or jig. Once you have the frame shape and bevels figured out, the boat planks itself.


To be transfered
All of the removed planks will be saved for now. Also to make sure the name goes back in the same spot. Perhaps with straighter letters.


View aft
Still strange to be able to stick the camera through the hull to take pics.


Ouch
Here she is being moved over to the wood shop. It’s quite a shock to see her from this perspective. When she’s done and looking Beaton Fresh this will all be just a bad memory.


Pride of place
Sjogin set up in the wood shop ready for planking. She’ll be here for a few weeks.


Planking Stock
Prime cedar to be milled for planking stock. That’s our friend Steven Bauer, down from Maine for a visit, holding up a flitch.


Progress!
Here’s some evidence of things moving in the right direction as opposed to removing the broken bits. John P. did this fine work.


Deck work
Most of the fiberglass has been removed from the deck. After all the failed iron nails are cleaned up and any soft spots dealt with, a layer of plywood will be glued to the cedar deck and covered with polyester cloth set in epoxy. This is basically the same method Beaton’s uses for the A-Cats.

Next post should show planking progress.

Russ

It begins

Sjogin is now in the new/old shop with room to spare. The process of removing the broken bits has begun. Once all the damaged planks are removed, the work can begin on getting out the new planks. When they’re ready to start inatalling, Beaton’s will move Sjogin in to the wood shop, quite near the steam box. With her quick and just so curves, all of the new planking will need to spend time in the steam box before hanging.


Oh that sheer...

On her way in to the shop. That sheer makes it all worthwhile.


Inside!

A clean well lit space to work thanks to Tom and crew. The broken bits are coming off with the help of a shop made tool.


Just make it.

It’s just a terminal from the orphan bucket, teeth cut to fit over the barbed nails. It works for #12 Monel Anchorfast nails but not the #14s. I have a set of plug cutters on order to deal with the bigger ones.


Removal tools

Tools of destruction. Lucky with the 3″ roundhead #14 bronze screws; only had to drill out two of them to date. The rails will also be removed on the port side as well. And all the fiberglass on the deck. But that will all have to wait on the planking.


Finally

After couple of dozen years of saying “I’ll wood the mast next year, just have to figure out how to get the head gear off”, it finally happened. While waiting for Sjogin to be brought in I finally figured out how to pull off the mast head fittings and remove (after labeling) all the rigging.


At home for now

A few treasures at home for now. Very happy the wind vane survived.

More next week.

Back from a quick Maine vist

Went to Maine to help my brother with a bit of small boat work last week. He’s started work on the 17′ Yawl boat designed by Eric Blake of Brooklin. She was one of three boats built last winter by Eric, Bob and a few others. They’re burdensome little vessels, designed for comfortable exploration of the nooks and crannies of Eggemoggin Reach. I helped get out the bed logs for the centerboard case and make a pattern for the curved coaming. Hope to see her done for our August visit. Drove up and back by myself with a stop both ways in Portland to visit with the Bauers. It’s tough to get Julia to head north this time of the year.

There’s also progress on the Sjogin front. Beaton’s has pulled her mast and she’s scheduled to go in the new/old shop perhaps as soon as next week. The mast’s already in there so I started taking the rigging off in preparation for stripping the varnish.


Yawl Boat work
Here’s Bob fitting the aft seat slats. The coaming pattern’s in place and ready for final fitting. The bow of Tendress hangs over all.


Barn view
Here’s an overview of the new Barn. Some may recognize it as the spot where Bob and Lorinda were married last Summer.


Vista
A view of the barn with Jet and Bob. Beautiful Winters day in Sargentville. I was very lucky with the weather with snowstorms bracketing my visit.


Brooklin Boat Yard
A visit to Brooklin Boat Yard is essential anytime I visit. The productivity of this world class shop always astonishes me. Here are two new 47′ sloops being built for June launchings. At right is a new 70′ Sonny. You may remember Julia and I sailing with Bob on the original Sonny a few years ago. The owner, who will be 90 at the time of launch, missed his old boat and is having another one built.


Mast in shop
Beaton’s has pulled Sjogin’s mast and it’s in the new/old shop on the rack at left. I puled it down today and started removing the hardware and stays. When stripped I’ll take off all the old varnish and build up new coats. This has long been one of those ‘next year’ jobs ever since I’ve had Sjogin.


Survived!
Amazingly enough her wind vane survived though quite mangled. At the height of Sandy, Sjogin’s mast was laying almost horizontal in the storm wrack that built up in front of the buildings. It’s a miracle that the mast survived, never mind the wind vane. It will live to fly again.


It begins
After a few hours of work the cap, sheave and crane were removed. It involved a bit of grinding, knocking out drifts and some heavy hammer work. The top three stays were labeled and removed. More on Monday.

Tom hopes to move Sjogin into this shop next week so I can start removing the broken bits. Progress indeed!

Still waiting for shop space

Beaton’s is getting busy with Sandy related work and Sjogin’s on the list somewhere. Hope to have her in the wood shop some time this Winter. I sure do miss my time by her stove and sausage bread sizzles.

If they can’t do the work soon I’m considering bring her to Maine. Maybe even keeping her at my brothers for a bit if done by mid-Summer. That’s always been a dream of mine; to heave to off WoodenBoat in Sjogin and watch the cream of mid-coast Maine sail by. I’m going up to Brooklin in a couple of weeks to help Bob (brother) with a bit of small boat work. If time permits, I’ll make some local inquiries to see if anyone’s interested in taking on her restoration.

Other than that things have been quiet here. I went down Route 35 through Mantoloking for the first time this week. The extent of the devastation has to be seen in person to be believed. I thought I had done grieving but it all came back. It’s so very, very sad.


Missing boat
This is the first Winter in 27 years that Sjogin hasn’t been in this photo. The scent of wood smoke and sizzling sausage bread is sadly absent. Though the absence of regular visits to chop ice out of the bilge has its charms.


New shop
Here’s Tom in the new shop. I had thought Sjogin would be the first one in but it was not to be.


Myth
And here’s Paul contemplating work on Myth. She’s in for fairing and refinishing. Maybe Sjogin will be next???


New shaper
Here’s the new shaper in the wood shop. There’s a new planer as well. Most of the motors have been replaced or rebuilt. Let’s hope there’s no flooding for a while.


More flooding
Speaking of flooding, here’s a pic from Suzanne Beaton during a another flood last December. Do we have a new normal? Let’s hope not.


Only snow so far
This is the extent of the snow so far this winter. The Northeaster forecast for tomorrow is expected to be a mostly rain event right along the coast here. Good luck to those in coastal New England.

Winter quarters for Sjogin

Beaton’s is making great progress in converting the old store and office back to a work shop.  Sjogin will have the honor of being the first boat to use it.  Once in I’ll be able to continue with the removal of the damaged bits and get ready for new planking and deck work.

The mast will come in too so I’ll be able to make good on the oft repeated promise to strip the mast “next year”.  I never striped it so there’s 25 years of varnish to remove.


Sjogin World
Plenty of room for Sjogin and others. A new gas heater’s been installed and there’s AC for the Summer. What joy.

The doors will be wide enough for an A-Cat so the building will get plenty of use.


Old prank
I remember seeing these shoes years ago, before the building was converted to an office/store. I’ll have Tom tell me the story.


Dry!
She’s nice and dry now. I need to go over her with shop vac to get rid of the last of Sandy’s leavings. Another project is removing the ceiling and sole on the starboard side to get at the damaged planks.

It’s still strange to stick my head in the hole in the bow to take pictures from this perspective.


Spruce!
Prime spruce in a quartet of A-Cat masts.


The Model Room
Upstairs in the new building. Tom said it would make a great Model Room. A few couches and comfy chairs and there you go.

Merry Christmas All

Julia and send our best wishes for (what’s left of) a very Merry Christmas and an especially calm 2013.

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Sjogin awaits her repairs and is no doubt grateful she doesn’t have to face another Winter icebound. Still weighing options for a temporary shelter and keeping my fingers crossed for some shop time early next year

Sail slow my friends.

The work begins

Finally started to do some work on Sjogin. Nothing more than removing the rub rail on the Starboard side but it’s a beginning. I’ll discuss options with Paul first before doing anything else. Not sure if I should start removing planks yet. The entire Starboard sheer strake and six others forward will need to be replaced. A lot will depend on when Beaton’s can get back up to speed and bring her into the shop.


Largish hole
Removed the temporary patch. Seven out of her eleven planks forward will have to be replaced. Assume all will be removed back to their current butt blocks. I spoke to Tom about the process and he said all will need to be steamed to fit properly. It may be a good idea to replace the Port sheer strake as well. We’ll see.


Rails removed
After removing the rub rails I was surprised to find little evidence of any rot. As far as I can tell they were never removed since she was built. Not too bad after fifty years. The toe rails will be removed as well as the deck edge has to be renewed in spots.

Also thinking about removing the fiberglass on the deck. Once the deck edges are fixed it may be wise to fair the deck and add a layer of plywood followed by a layer of polyester cloth set in epoxy. Of course that leads to a slippery slope as the coamings should be replaced as well.


Clean!
Found enough hose to reach Sjogin and hose her out. I think I’ll be finding bits of grass and such for years. It got everywhere.


Tradition continues
The tradition continues of having a Christmas Wreath on Sjogin’s mast. She’s usually floating when this is done but allowances need to be made.


Empty slip
You all know what you should be seeing in this photo. Next year perhaps.


A clue
The parted line was the spring. The intact line and eye was the stern line. It seems the stern line held and allowed Sjogin to swing to leeward and bang against the piling between her and the next slip.


The culprit
Here’s the piling to leeward of Sjogin’s slip. You can see how worn it is near the top. I suspect I’ll find bit’s of planking and paint stuck in the top.


Another castaway
New addition to the driveway fleet. One of the few fiberglass Duckboats around. I like the name.

Sorry for the delay between posts. Not much Sjogin activity and busy with returning to relatively normal life. More Beaton pics soon.